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Tuesday 06 January
Tungate Group - At The Cutting Edge Of Print Technology


......Flexible Packaging - Shrink Sleeves.........................................................

The manufacture of shrink sleeves is the latest addition to the Tungate portfolio of products.

Shrink sleeves are by far the fastest growing product within the packaging sector.

Whether it be a full body sleeve for primary decoration, or a promotional sleeve banding a multi-pack together or simply a tamper evident sleeve, which can combine both decoration and consumer safety, we at Tungate Flex-pack have the solutions to your packaging requirements.

Our unique print technology offers benefits no other shrink sleeve supplier is able to match.

Over the last several years out technical director and his team have been developing this process to enable Tungate Flex-pack to bring something new and innovative to market place.

Our print process now offers the best of both worlds, gravure quality, with all the benefits and advantages of flexo, with short run, quick turnaround, realistic and cost effective run lengths, along with much lower origination costs.

We are able to offer:

PROMOTIONAL SHRINK SLEEVES:
We offer plain and printed shrink sleeves for marketing and promotional activity, this can maximise your promotional opportunities and enhance consumer awareness, ultimately creating increased sales. Sleeves can be used to produce:

  • Marketing opportunities- ie,"Peel to reveal" or "Skin to win" by reverse printing a promotion or special offer on the inside of the sleeve, the consumer removes the sleeve by means of a special perforation and tear tape revealing an instant win.
  • Multi-variety packs.
  • Cross- branding promotions.
  • 360-degree promotional print information.
  • Buy 1 get 1 free offers.

SLEEVE LABEL- PRIMARY DECORATION
The modern marketing manager of today is always looking for something new and innovative to make his product and brand stand head and shoulders above that of his competitors.

By utilising a full body shrink sleeve to enhance even some of the most difficult shapes of containers many benefits can be achieved over conventional decoration methods.

Benefits include:

  • 360-degree graphics and additional text, enabling more information and enhanced visual impact to create aesthetic value.
  • Printing in up to 9 colours, enabling halftone pictures and special effects if required.
  • Giving total flexibility to use plain bottles or containers of the same size over several varieties, therefore reducing lead-time for printed containers and keeping expensive stock to a minimum.
  • Safety aspect, especially if glass containers are sleeved. If the product is accidentally dropped the full body sleeve will retain a high % of broken glass and therefore help to keep a safe environment.
  • Reverse printed on the inside of the sleeve, this avoids any ink rub off or scuffing of the ink, maximising brand image and quality.
  • Application to varied range of product substrates, ie: plastic, glass, metal.
  • Sleeve application to unusual container shapes.

TAMPER SAFETY SEALS
The potential tampering and integrity of consumable products is a constant worry and a real threat to security and consumer confidence.

We are able to combat these problems by offering shrinkable tamper evident sleeves in several formats:

Plain or printed tamper bands incorporating perforations and special tear tape to enable easy removal by the consumer upon purchase, but virtually impossible to replace in an untampered state.

Sleeves can be supplied in cut single format for hand application for smaller quantities, but also available in continuous reel form for fully automatic application for high speed, large volume use.

Benefits include:

  • Visible security seal, difficult to duplicate or counterfeit.
  • Can be used as a promotional vehicle for marketing purposes.
  • Able to incorporate a full body sleeve and tamper evident sleeve combined in one sleeve, making product decoration and security more cost effective.
  • Full 360-degree print and graphics potential.
  • Simple, but effective security product.
  • Low cost.
  • Increased consumer confidence.

SHRINK SLEEVE APPLICATION FACILITY
We at Tungate Flex-pack are dedicated to bringing innovation, new technology and constant improvement to our range of products and services.

Regarding shrink sleeves, we see the need to be able to test, trial and prove the quality of what we produce, therefore we have installed the latest shrink sleeve application equipment at our site in Cheadle.

This facility is for utilisation by our customers to test and trial new ideas, new products for development and ultimately sleeve application to our customer products if required, we see this as "ADDED VALUE".

OPP Plastic - Roll Fed Labels
Plastic wrap around labels are fast replacing the conventional and traditional paper wraparound and cut and stack labels, especially in the soft drinks market.

This, I believe is mainly due to the environment and how this particular product is manufactured.

Due to it's very nature soft drinks production is continually exposed to wet and moist conditions. This is not ideal for any paper label substrate, even those with special lacquers and varnishes applied. Although paper labels have been and are continued to be used in this area, production line speeds and efficiencies are not as good as they could be.

OPP- orientated poly-propylene is ideally suited to the production conditions of the soft drinks market and is inert to moisture. Because the material is not effected by water or moisture this enables the application equipment to run at much higher speeds without the possibility of any web breaks. Other benefits include the fact that due to the tensile strength of OPP thinner gauge material can be used giving cost savings along with more labels per standard reel avoiding valuable down time in production.

With our uv flexo print process we are able to offer short run, high quality and cost effective OPP wraparound labels to customers who have in the past experienced issues with our competitors who demand large volume runs along with limited choice of print process.

Benefits include:

  • Full in house design and reprographics facility.
  • Short run capability. · Gravure quality, with all flexo advantages.
  • Lower origination costs.
  • Total supply flexibility.
  • Proven supply record, regularly supply Opp labels for PEPSI, PEPSI MAX, IRN-BRU.
  • Cost effective.
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In Mould Labels
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